Assessment of stable tearing on fatigue fracture surfaces

Fatigue fracture surfaces in a range of structural metals sometimes exhibit bands, visible as dull crescent-shaped regions which contrast to the " bright" background fatigue surface. Such bands are believed to be created within a single load cycle under either constant-amplitude or variable-amplitude load conditions. Microscopically, crack advance by tearing has similarity to the final unstable fracture of the component, with the difference that the tearing is stable: it arrests after a certain distance of crack front advance, which is then followed by further fatigue crack growth. Multiple stable tearing bands, separated by regions created by fatigue crack growth, may be visible on a single fracture surface, to the extent that they may even make up the majority of the fracture surface area.Post-failure analysis of fracture surfaces often relies on quantitative fractography to relate various crack-front progression markings to specific loads in the load history, in order to estimate the crack growth history in the component. Matching this data to predicted crack growth, however, is complicated by the fact that stable tearing is not included in fatigue predictive models, and so the presence of significant tearing can greatly complicate the derivation of a crack growth history which can be matched to a crack growth model. The post-failure analysis of fracture surfaces is particularly difficult in cases where the load history record is poor, and that process has been observed to be much more difficult when significant tearing is present.