Economic and environmental benefits of using hardwood sawmill waste as a raw material for particleboard production

Annually, sawmills and other woodprocessing factories generate a significant amount of scrap materials which are sent to landfills or incinerated. The amount of residue generated in Australia annually is estimated at 200,000 tonnes. A research project conducted at RMIT University explored utilizing these waste materials as particleboard furnish. The research team has now established a methodology for making particleboard in the laboratory using 100% hardwood sawmill residues, developing a particleboard product made in the laboratory which has acceptable mechanical properties and density profiles in accordance with the Australian Standards. However, this board product has some perceived issues which have been hindering ready commercial uptake. The current product requires a 10% higher resin load, has a 10% higher board density, and requires 10% longer pressing times compared to normal softwood particleboard. The paper presents an analysis of the current production process of particleboard to investigate the economic feasibility of particleboard production using hardwood sawmill residues. A major challenge in the analysis is converting the environmental benefit of utilizing large quantities of sawmill residue to a monetary term. Investigation of the global impact of particleboard by considering emission of carbon dioxide to the atmosphere is also included. A comparison is presented between different methods of disposing wood residues to understand the environmental benefit of using hardwood residue in particleboard.