Microwave-Assisted Decarbonylation of Biomass-Derived Aldehydes using Pd-Doped Hydrotalcites

Catalytic decarbonylation is an underexplored strategy for deoxygenation of biomass-derived aldehydes owing to a lack of low-cost and robust heterogeneous catalysts that can operate in benign solvents. A family of Pd-functionalized hydrotalcites (Pd-HTs) were synthesized, characterized, and applied to the decarbonylation of furfural, 5-hydroxymethylfurfural (HMF), and aromatic and aliphatic aldehydes under microwave conditions. This catalytic system delivered enhanced decarbonylation yields and turnover frequencies, even at a low Pd loading (0.5 mol %). Furfural decarbonylation was optimized in a benign solvent (ethanol) compatible with biomass processing; HMF selectively afforded an excellent yield (93 %) of furfuryl alcohol without humin formation; however, a longer reaction favored the formation of furan through tandem alcohol dehydrogenation and decarbonylation. Yields of the substituted benzaldehydes (37–99 %) were proportional to the calculated Mulliken charge of the carbonyl carbon. Activity and selectivity reflected loading-dependent Pd speciation. Continuous-flow testing of the best Pd-HT catalyst delivered good stability over 16 h on stream, with near-quantitative conversion of HMF.