Review of Z-pinned composite laminates

This paper reviews published research into polymer composite laminates reinforced in the through-thickness direction with z-pins. Research into the manufacture, microstructure, delamination resistance, damage tolerance, joint strength and mechanical properties of z-pinned composites is described. Benefits of reinforcing composites with z-pins are assessed, including improvements to the delamination toughness, impact damage resistance, post-impact damage tolerance and through-thickness properties. Improvements to the failure strength of bonded and bearing joints due to z-pinning are also examined. The paper also reviews research into the adverse effects of z-pins on the in-plane mechanical properties, which includes reduced elastic modulus, strength and fatigue performance. Mechanisms responsible for the reduction to the in-plane properties are discussed, and techniques to minimise the adverse effect of z-pins are described. The benefits and drawbacks of z-pinning on the interlaminar toughness, damage tolerance and in-plane mechanical properties are compared against other common types of through-thickness reinforcement for composites, such as 3D weaving and stitching. Gaps in our understanding and unresolved research problems with z-pinned composites are identified to provide a road map for future research into these materials.