Superb storage and energy saving separation of hydrocarbon gases in boron nitride nanosheets via a mechanochemical process

Light hydrocarbon olefin and paraffin gas mixtures are produced during natural gas or petrochemical processing. The petrochemical industry separates hydrocarbon gas mixtures by using an energy-intensive cryogenic distillation process, which accounts for 15% of global energy consumption [1]. The development of a new energy-saving separation process is needed to reduce the energy consumption. In this research, we develop a green and low energy mechanochemical separation process in which boron nitride (BN) powders were ball milled at room temperature in the atmosphere of an alkyne or olefin and paraffin mixture gas. BN selectively adsorbs a much greater quantity of alkyne and olefin gas over paraffin gases, and thus the paraffin gas is purified after the ball milling process. The adsorbed olefin gas can be recovered from the BN via a low-temperature heating process. The mechanochemical process produces extremely high uptake capacities of alkyne and olefin gases in the BN (708 cm3/g for acetylene (C2H2) and 1048 cm3/g for ethylene (C2H4)) respectively. To the best of our knowledge, assisted by ball milling, BN nanosheets have achieved the highest uptake capacities for alkyne/olefin gases, which are superior to all other materials reported so far. Chemical analysis reveals that large amounts of olefin gases were quasi-chemically adsorbed on the in-situ formed BN nanosheets via C–N bond formation, whereas small amount of paraffin gases was physically adsorbed on BN nanoparticles. This scalable mechanochemical process has great potential as an industrial separation method and can realize substantial energy savings.